Space – Switch Solutions
We have been a premier supplier of space qualified RF switches, coaxial and waveguide, since 1970. Dow-Key Microwave designs, fabricates and tests all integrated switch blocks assemblies and individual switches in our facility. Our switches have had an in-flight failure free record in over 100 different space programs using 150 different product designs. With decades of experience and knowledge we are confident in providing high reliability solutions which can withstand the severe environments that space imposes on complex systems.
In 1993 Dow-Key expended its involvement in Hi-Rel space programs with the acquisition of the Transco Space Qualified Products from Datron/Transco Systems in Southern California, including space programs dating back to 1968. In addition to inheriting many of the Hi-Rel (and commercial) waveguide switches, many of the veteran Transco design engineers stayed with Dow-Key and are still employed with us today. Thus, this unique combination of experience and innovation enhances our capabilities. Dow-Key can supply waveguide switches with or without windows, and also in C (DPDT) or R (4-Position) configuration.
Some of the design advantages of Dow-Key waveguide switches are:
- Simple light weight design with very few parts
- Low current actuator design with no moving parts
- Simple magnetic latching. No mechanisms, springs or detents required
- Actuator completely sealed from RF waveguide section
Over the years, Dow-Key’s outstanding Hi-Rel track record has generated interest in combining space qualified switches and other components such as power dividers in a block of switches, a.k.a. switch blocks, to achieve the matrix complexity needed in programs such as GPS-3, Kompsat-3 (satellite), Inmarsat-4, and other classified programs. Experience gained in over 150 years of combined knowledge and practice in design, test, and manufacturing of Hi-Rel products, makes Dow-Key a perfect investment for custom and complex switching needs.
For specific part numbers and RF refer to our Space Brochure.
Dow-Key Space Team
We have an entire team of experts – from devoted sales and program managers, QA and procurement personnel to design, test, and manufacturing engineers – dedicated solely to space production that is supported by a well trained and certified group of technicians and production personnel. Our entire staff is fully dedicated to our customer base, with comprehensive focus on each project from the design phase all the way to final test and beyond.
Dow-Key Facility, Quality and Equipment
Dow-Key Microwave has heavily invested in technical staff and capital equipment to provide the right environment and tools for manufacturing products of the highest quality and reliability for use in manned and unmanned space vehicles.
- Two Class 7 Clean Rooms with humidity and temperature controlled environment
- Prohibited materials and screening chamber
- Three full time T-VAC test stations
- RF Power and Multipaction stations
- Vibration Room
- HFSS (High Frequency Structural Simulator)
- Cosmos FEA (validation and failure mode simulation)
- Quality Management System (QMS) evolved from MIL-Q-9858A & MIL-I-45208
- DOD classified certifications
- AS9100 and ISO-9001 Certified through BSI Management Systems